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Milon is a Professional EPS & EPP Machine Manufacturer For One-Stop Polysterene Solution Over 30 Years.

EPP Foam Shape Molding Machine for Shaping EPP Materials
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EPP Foam Shape Molding Machine for Shaping EPP Materials
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EPP Foam Shape Molding Machine for Shaping EPP Materials

This EPP shape molding machine features smart proportional valves for precise control during processing, an intensive hydraulic power system for easy maintenance, and a separated positioning model frame for die disassembly. It also includes an install plug-in water tank, inching hydro-cylinder mode locking, and a self-equipped heat-insulation steam chest template. With dimensions suitable for efficient production processes, this machine is a reliable choice for shaping EPP materials.

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    Characteristics

    EPP foam moulding machine main features:


    1.  Feeding methods:  Feeding by pulse; Feeding by negative pressure; Feeding by back pressure;Feeding assisted by currents of wind.

    2.  Smart proportional valves of high precision are in control of such processing as feeding, heating and mould unloading. 

    3.  Intensive hydraulic power system offers the integration of powering and pressurization, thus securing convenience for maintenance;

    4. Separated positioning model frame, easy for disassembly of die. 

    5. Install plug-in water tank.

    6. Inching hydro-cylinder mode locking.

    7. Self-equipped heat-insulation steam chest template.

    8. Precise joint retention accuracy, with the margin of range lesser than 0.5mm.

    9. Frames of high rigidity, promise and secure enduring production in responsive to EPP industry.

    10.  Various devices for safety.

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    Technical Data

    ITEM Unit EPP-813 EPP-1214 EPP-1318 EPP-1320
    Mould dimension mm 950x1450 1350x1550 1450x1950 1450x2150
    Max product size mm 800x1300 1200x1400 1300x1800 1300x2000
    Product max height mm 400 400 400 400
    Move distance Max mm 1700 1700 1700 1700
    Min mm 220 220 220 220
    Guide pillar Size mm 90x2300 90x2300 100x2300 100x2300
    Quantity pcs 4 4 4 4
    Guide rod Diameter mm 45x2900 45x2900 45x2900 45x2900
    Quantity pcs 4 4 4 4
    Oil cylinder Main cylinder mm 100x70x1500 100x90x1500
    Quantity pcs 2 2 2 2
    Lock cylinder mm 125x75x1500 125x90x1500
    Quantity pcs 4 4 4 4
    Lock strength t 65 75 85 85
    Oil drum Volume L 150x2 150x2 200x2 200x2
    Pipe quantity pcs 22x2 22x2 22x2 22x2
    Steam Entry mm DN100 DN100 DN100 DN125
    Hopper qty mm DN40x3 DN40x3 DN40x4 DN40x4
    Pressure Mpa 0.8 0.8 0.8 0.8
    Cooling water Entry mm DN100 DN100 DN100 DN100
    Hopper qty mm DN25x3 DN25x3 DN25x4 DN25x4
    Pressure Mpa 0.4 0.4 0.4 0.4
    Air High inlet mm DN50 DN65 DN65 DN65
    Low inlet mm DN20 DN20 DN20 DN20
    Pressure Mpa 0.6~0.7 0.6~0.7 0.6~0.7 0.6~0.7
    Drainage Main outlet mm DN325 DN325 DN325 DN325
    Hopper qty mm DN40x3 DN40x3 DN40x4 DN40x4
    Motor power Hydraulic kw 7.5 7.5 7.5 7.5
    Blower fan kw 1.5 2.2 2.2 2.2
    Vacuum pump kw 5.5 5.5 7.5 7.5
    Oil tank capacity Rated capacity L 305 305 305 305
    Auxiliary fuel tank capacity L 120 120 150 150
    Cycle Time s/cycle 90-150 90-150 100-180 100-180
    Overall Dimension meter 6.5x2.9x4.8 6.5x3.3x4.9 6.5x3.4x5.3 6.5x3.4x5.5
    Machine Weight kg 9000 9500 11000 13000

    Advantages

    Equipment features: 

    • High-precision machine body structure 

    • Reliable and durable hydraulic system 

    • Pressure-maintaining double barrel design 

    • Stable heating system 

    • Frame heat treatment, three-layer surface treatment 

    • Double-layer epoxy zinc-rich primer.

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    1. Fully automatic working by computer control system with PLC and color touch screen.

    2. Fast working process and short cycle time, Saving energy and high efficiency working capacity. 

    3. Germany and Japan proportional valves, meters, sensors, reduce valve, Europe pipe system and Schneider electronics to control steady steam and air pressure for steady working and making high quality products.

    4. The machine has fast installing mold and auto locking mold system, and with foundation legs and electric crane, feeding oil system, single vacuum and condenser system.

    5. The machine made by more thickness steel plates, bigger pipes &valves and stronger machine structure for high efficient working capacity and long working life.

    6. Excellent machine design with easy installation,operation and maintenance, good welding and painting, beautiful appearance of the complete machine. 

    Detail Of Key Parts

    IMG_20170610_121907
    IMG_20170610_121907
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    IMG_20170610_120556
    Feeding material tank
    Feeding material tank
    EPP pre-pressing tank
    EPP pre-pressing tank
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    Production Process

    1: Raw material EPP (foamed polypropylene): purchased directly from the raw material manufacturer. 

    2: Pre-pressing: According to the requirements of the product ratio and gram weight, the purchased raw materials are pumped into the pre-pressing tank with a fan and injected with air for pre-pressing. The auxiliary equipment required for pre-pressing is the pre-pressing tank and the air compressor. 

    3: Molding: The pre-pressed raw materials are used by the molding machine and the mold to produce products of various specifications as required. The production process is that the EPP material in the pre-pressing barrel on the EPP automatic molding machine is injected into the mold with a material gun, and the raw material is heated and molded in the mold by steam generated by the boiler. The raw material is cooled and shaped by cooling water and vacuum system to form a fixed EPP product. The required equipment is: boiler, air compressor, cooling water, EPP molding machine and mold, material gun, vacuum system.

    4: Drying: EPP products need to be dried in the drying room, and the temperature of the drying room should be controlled between 75-80 degrees. 

    5: Packing and warehousing: The complete products are packaged and transported into the warehouse manually.

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    Function And Application

    It used for running EPP molds to produce all kinds of packaging and insulation EPP products such as EPP seafood/fruit/vegetable/ice boxes, packing products, tools, decoration, cold storage, ICF constructions, cars and Appliances inner parts and so on.

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    Helmet
    Helmet
    IMG_20170610_115113
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    飞机 (2)
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    玩具 (2)
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